World Class Boilers and Steam Distribution System

Abstract

“World class” is a term used to describe steam systems that rank in the top 20% of their industry based on quantitative system performance data and energy management for the facility. The rating is determined through a proceduralized assessment process that includes technical features such as boiler efficiency and the percentage of failed steam traps. Management features such as the internal metrices and adequate staffing and training area also included in the assessment. These results are compared with benchmarks for the subject industry. Chemical plants are compared with other chemical plants instead of aggregated data from refining, food processing, health care, etc. This approach provides relevant comparisons and realistic performance targets. The assessment process and industry benchmarks have been developed through sources that include those in the public domain and proprietary industry data. Periodic review and updates are used to ensure that the data accurately represents the relevant industrial profile. Some companies may question why they should upgrade their system. The most obvious answer will be found in the benefits that derive from more efficient operations. Costs are reduced, reliability is improved, and adverse environmental impacts are mitigated. Successful upgrading and maintenance of the energy system requires management support. This may necessitate changes in current practices, technical upgrades to equipment, additional personnel, or other resources. Managers must communicate the message that they want energy management at their plant to be world class.