Bacterial-foraging optimization algorithm for non-hazardous plant layouts

Abstract

The following article approaches a safe plant layout design problem based on a bacterial-foraging optimization algorithm. Our approach finds the position in the two dimensional plane for each main process unit and evaluates the possibility of secondary contention for pertinent units, in order to minimize capital costs associated to equipment loss, piping, secondary contention, and usage of area. Fire and Explosion hazard is considered as the relevant safety aspect for distribution, and it is assessed through Dow’s Fire and Explosion Index. The proposed solution approach provides an alternative to hard-optimization methods, by allowing greater flexibility in accounting for both safety and economic aspects, while providing high quality solutions in a limited computation time. The aim of our proposed solution approach is to provide support to expert decision-making during the early plant layout design steps. A case study based on an acrylic-acid production plant, which has been used by several other papers that appeared in the literature, serves the purposes of showing the appropriateness and effectiveness of the method.