Nanostructured thin films for solid oxide fuel cells
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Date
2009-05-15
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Abstract
The goals of this work were to synthesize high performance perovskite based thin film
solid oxide fuel cell (TF-SOFC) cathodes by pulsed laser deposition (PLD), to study the
structural, electrical and electrochemical properties of these cathodes and to establish
structure-property relations for these cathodes in order to further improve their properties
and design new structures.
Nanostructured cathode thin films with vertically-aligned nanopores (VANP) were
processed using PLD. These VANP structures enhance the oxygen-gas phase diffusivity,
thus improve the overall TF-SOFC performance. La0.5Sr0.5CoO3 (LSCO) and
La0.4Sr0.6Co0.8Fe0.2O3 (LSCFO) were deposited on various substrates (YSZ, Si and
pressed Ce0.9Gd0.1O1.95 (CGO) disks). Microstructures and properties of the
nanostructured cathodes were characterized by transmission electron microscope (TEM),
high resolution TEM (HRTEM), scanning electron microscope (SEM) and
electrochemical impedance spectroscopy (EIS) measurements. A thin layer of vertically-aligned nanocomposite (VAN) structure was deposited in
between the CGO electrolyte and the thin film LSCO cathode layer for TF-SOFCs. The
VAN structure consists of the electrolyte and the cathode materials in the composition of
(CGO) 0.5 (LSCO) 0.5. The self-assembled VAN nanostructures contain highly ordered
alternating vertical columns formed through a one-step thin film deposition using a PLD
technique. These VAN structures significantly increase the interface area between the
electrolyte and the cathode as well as the area of active triple phase boundary (TPB),
thus improving the overall TF-SOFC performance at low temperatures, as low as 400oC,
demonstrated by EIS measurements. In addition, the binary VAN interlayer could act as
the transition layer that improves the adhesion and relieves the thermal stress and lattice
strain between the cathode and the electrolyte.
The microstructural properties and growth mechanisms of CGO thin film prepared by
PLD technique were investigated. Thin film CGO electrolytes with different grain sizes
and crystal structures were prepared on single crystal YSZ substrates under different
deposition conditions. The effect of the deposition conditions such as substrate
temperature and laser ablation energy on the microstructural properties of these films are
examined using XRD, TEM, SEM, and optical microscope. CGO thin film deposited
above 500 ÂșC starts to show epitaxial growth on YSZ substrates. The present study
suggests that substrate temperature significantly influences the microstructure of the
films especially film grain size.
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Keywords
nanostructured, thin film, vertically aligned nanopores, vertically aligned nanocomposite